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Within 3 years of installing 140,000 square feet of polydeck flooring panels in 1985, the Polo Ralph Lauren Corporation started having problems with their polydeck flooring panels in their highest traffic areas with cart weights of only 800 lbs.
These problems consisted of the separating of the flooring panels and peeling up of the flooring from cracks in the top layers (as shown in the photograph on this page).
In September 2002, Cornerstone Specialty Wood Products, LLC™ the manufacturer of ResinDek flooring panels was contacted to replace these problem areas for Polo Ralph Lauren Corporation. By December 2002, Cornerstone Specialty Wood Products, LLC™ had replaced 20,000 square feet of polydeck with their ResinDek® MD.
In September of 2003, Polo contacted Cornerstone Specialty Wood Products to install more ResinDek since it was performing extremely well. ResinDek MD was then installed in their new 120,000 square foot pick module.
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Floor problem with poly-deck
By August 2005, the balance of the original poly-deck flooring was causing additional problems for Polo. Cornerstone Specialty Wood Products was brought back in to replace the rest of the original 120,000 square feet of poly-deck with ResinDek.
“ResinDek has withstood the heavy traffic and the test of time. We now have 260,000 square feet of ResinDek MD in place and are very pleased to have a floor panel that lasts and supports our workloads.” — Polo Ralph Lauren Corporation Chief Industrial Engineer.
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